FABROS & MELTIO

Fabros and Meltio partnership started in the last quarter of 2021. On the contrary the first contact for the Meltio technology dated long ago. After the investment decision for Fabros, the first connection was with AddiTec. The technology was in progress and so Fabros waited. Sicnova, a leading 3D printing commercial distributor located in Spain and AddiTec, a USA based technology company incorporated in June 2019 and built Meltio. Than the technology was ready to have a solid presence in the market.  And Fabros was there to become the sales partner for Turkey in April 2022. Below you can have an overview about the products with the Meltio technology.

Excellence in technology and commercial development

Metal 3D Printing Solutions

Meltio M450

Designed for industry without the need for industrial infrastructure; affordable, reliable, safe and easy to use metal 3D printer. Ideal for small to medium size part fabrication and multi-metal 3D printing research.

Reliable

The metal 3D printing process is monitored in real time and compesated if required by process control.

Safe

Suitable for any environment thanks to a process built around wire, a sealed chamber and a built-in 3 stage filter.

Easy to Use

Automatic toolpath generation and material print profiles supplied by Meltio make for a plug and play experience.

Affordable

The low capital and running costs of the Meltio M450 make metal 3D printing of conventional parts possible.

Technical Specifications

Dimensions: (W*D*H): 560*600*1400 mm

Weight: 293 kg

Laser Type: Six 200 W direct diode lasers

Enclosure: Laser-safe, sealed, controlled atmosphere

Power Input: 208/230 V single phase or 400 V three phase

Interface: USB, ethernet, wireless datalink

 

Print Envelope: (X*Y*Z): 150*170*425 mm

Laser Power: 1200 W

Laser Wavelength: 976 nm

Process Control: Closed-loop, laser and wire modulation

Power Consumption: 2-5 kW peak depending on selected options

Cooling: Active water-cooled chiller included

Meltio Engine

Advanced control module for fitting existing CNC and robotic equipment with Meltio technology. Turn any motion platform into a metal 3D printing system with no inherent size constraints.

Geometry Freedom

Create highly complex parts with machining tolerances in the same process. 

Retrofitting

Provide new capability to any CNC and robot arm by turning it into a metal 3D printing system. 

Part Repair

Cost-effective component repair, part  augmentation and feature addition.

Large Scale

No inherent constraints when the working envelope is only limited by the size of the motion system.

Technical Specifications

Dimensions (W*D*H): 390*700*1025 mm

Weight: 146 kg

Laser Type: Six 200 W direct diode lasers

Power Input: 208/230 V single phase or 400 V three phase

Interface: USB, ethernet, wireless datalink

Print Envelope (X*Y*Z): Inherent to motion system

 

Laser Power: 1200 W

Laser Wavelength: 976 nm

Process Control: Closed-loop, laser and wire modulation

Power Consumption: 2-5 kW peak depending on selected options

Cooling: Active water-cooled chiller included

Meltio Engine CNC Integration

The most affordable hybrid manufacturing solution, fitting almost any CNC machine in the market. Enable metal 3D printing and machining of complex geometries in a single process step.

CNC Integration Hardware

Dimensions (W*D*H): 
Retracted 255*320*872 mm
Unretracted 255*320*1045mm
Weight: 46,5 kg 

Meltio Engine Robot Integration

Unlock geometry freedom in part size and complexity by integrating Meltio with a Robotic Arm. The cost-effective solution for large metal part manufacturing.

Robot Integration Hardware

Dimensions (W*D*H): 202*297*784 mm
Weight: 15,5 kg 

Applications

Combustion Chamber

SS316L – Aerospace

System: Meltio M450

Size: 110,5 x 110,5 x 170 mm

Weight: 4,88 kg

Print Time: 27 h 30’

Print Cost: € 97,09

Glas Mold Core

SS316L – Manufacturing

System: Meltio M450

Size: 158,5 x 79,31 x 144,3 mm

Weight: 6 kg

Print Time: 24 h

Print Cost: € 103,44

Watch Bezels

Titanium – Jewelery

System: Meltio M450

Size: 53,37 x 44,59 x 10,85 mm

Weight: (x6) 155,93 g

Print Time: (x6) 5 h 40’

Print Cost: (x6) € 31,09

Naval Propeller

SS316L – Marine

System: Meltio Engine Robot

Size: 600mm Ø – 250mm

Weight: 12,1 kg

Print Time: 43 h 40’

Print Cost: € 189,71

Engine Manifold

SS316L – Motorsport

System: Meltio Engine Robot

Size: 205 x 360 x 473 mm

Weight: 5,2 kg

Print Time: 19 h 23’

Print Cost: € 95,86

Spherical Tank

SS316L – Oil & Gas

System: Meltio Engine Robot

Size: 500 Ø mm sphere

Weight: 29,6 kg

Print Time: 81 h 20’

Print Cost: € 433,07

Laser Metal Deposition

Laser Metal Deposition is a Directed Energy Deposition (DED) process that functions by precisely stacking weld beads on top of one another.

Meltio’s multi-metal 3D printing technology comes packaged in a compact deposition head, host of multiple lasers, and capable of processing wire and powder simultaneously.

Single and Dual Metal 3D Printing

Single Wire

The bulk of the 3D printing process is built around wire, the safest, cleanest and easiest to work with metal feedstock.

Dual Wire

Combine different metal materials in a single part. The wire  switching process is quick, automatic and clean.

Wire and Powder

Create new alloys on the fly, test functional gradients and research metal matrix composites (MMC)

Open Materials Platform

Stainless Steels

Excellent strength and corrosion resistance.

Mild Steel

Cheap and ductile, with good machinability and weldability.

Carbon Steels

High impact strength, retain hardness at high temperatures.

Titanium

Highest strength to weight ratio and corrosion resistance.

Inconel

High versatility, outstanding heat and corrosion resistance.

Copper

Under development.

IVEDIK OSB. 2285.CD. NO:64 YENIMAHALLE /ANKARA TURKEY 

+90 533 727 4024  info@fabros.com.tr